Four Manufacturing Methods of Customized T-shirts

If you’re considering purchasing custom made shirts for an event or a team, you should understand the possible methods used to get what you want. With computer technology adding to the older existing methods, you now have many choices. Which type will work best will depend upon several factors, including what you want done and which method a professional printing company like ORIC offers.

Creating Custom Made Shirts: Silk Screening or Printing

This is by far the most common way used to create custom made shirts, and it’s perfect if your design only requires a couple of different colors. It is also for those who want their design or lettering to have a raised feel and appearance. The advantages of this method for any producer include speed and cost-effectiveness. You will be wowed by the durability of the imprinted designs, as well as the vivid colors.


If you have a dress, shirt, hat or jacket on which you want to place a specific image or lettering, companies such as ORIC suggest a technique called embroidery. This is either done by hand, or by using a specific machine. T-shirts may pucker as a result of the process, which may limit the bulk production of custom-made shirts. The cost is also a factor in reducing its overall popularity.
Nevertheless, if you want something embroidered, it can be done. Simply stick to smaller designs. Alternatively, ask whether you can combine this method with silk screening to achieve a unique design.

Digital Printing

Technology has resulted in many advancements in printing. Among them is the now common Direct-To-Garment (DTG) digital printing. It is subdivided into two types:

  • Dark Direct to Garment Printing: This is an expensive form of DTG printing, and a variation on light DTG digital printing. It can successfully achieve a colorful image on a black t-shirt without the use of appliqués or iron-ons.
  • Light Direct to Garment Printing: It does not use white ink, and it is best if you choose light colored custom made shirts. The color choices are amazing and very numerous.

Unlike with a few other methods, DTG custom made shirts do not crack or peel as time passes. The ink remains solid as it is embedded into the fabric of the shirt.

Heat Transfers

If you have an image in mind, one that is readily and commercially available, one of the more common methods to transfer it to custom made shirts is through heat transfers. Heat and pressure are the basic requirements to successfully transfer the image. If this is a method you’d prefer, first make sure you or your company chooses an expert in the field. The results can vary, and you could get crooked images and wrinkled t-shirts resulting from someone who is less than professional.

If you’re planning on a single design, or want to create a uniform look for a group by applying a log or image to custom made shirts, consider and weight your options. Be sure to talk to someone who knows the different methods, such as the professionals at ORIC. Listen clearly to what is said, do your own research, and only then go ahead with your plans.



What are the common types of printing?

The process of printing dyes or pigments or paints onto the surface of cloth or leather or other articles by means of a flower tube or screen plate is called printing. There are many ways of printing on the market now. What are the common types of printing?

1.Thermal transfer printing

Thermal transfer can be divided into ordinary thermal transfer and digital sublimation transfer. These two transfer products do not leave any slurry or film on the surface of the product, and the hand feels soft and comfortable. Ordinary thermal transfer refers to the transfer of gravure color printing machine that needs to be opened. This method is widely used in the pattern requirements and is not too high and mass production. However, due to the high cost of opening the plate and the small amount of products, the customer cost increases. Delivery time is too long and unpopular. The sublimation digital transfer transfer rate is high, the definition of the pattern is better, the color is more vivid and vivid; the advantages of opening the plate and the short delivery time are more popular, especially with the improvement of people’s living standards and various personalizations. The continuous emergence of goods has contributed to the popularity of digital printing.

2. Thermal transfer film printing

The thermal transfer film can be divided into a manual screen printing and a multi-color printing machine according to the definition of the pattern and the quality requirements of the product. This printing is an early printing method, and the surface of the product is printed by the printing. There is a layer of dense film, the product is not good in terms of hand and breathability, some products with high requirements have been unpopular (such as clothing, ready-to-wear, etc.), but still popular in some low-end and low-demand products. use.

3. Cold transfer printing

Cold transfer printing, also known as wet transfer printing or cotton transfer printing, is for cotton cloth or cloth printing that cannot withstand high temperature, using reactive dyes or reactive inks. In the printing, it is still divided into concave, letterpress multi-color printing machine color printing and digital inkjet color printing according to the number of products. Concave and letterpress multi-color printing means that when the number of products is large, the pattern is printed on the color printing machine, but it needs to be opened for a long time; digital inkjet printing means that the number of products is small or needs to be proofed by customers, and the pattern is printed on the digital inkjet printer.

4. Water transfer printing

Water transfer printing is also called small mold transfer printing, mainly used in porcelain crafts and some smooth crafts.

5. Digital direct injection printing

Digital direct-injection printing is a new-generation printing method that does not require plate making without paper and directly sprays color images onto the product. As people’s awareness of environmental protection continues to increase, digital direct-injection printing will dominate the future. However, at present, because the technology is not mature, such as cloth printing, there are many cloths that cannot be directly printed, and coating treatment is required to print. The printing speed is slow and cannot be mass-produced, and the spherical surface and the curved surface are difficult to directly spray, which restricts the digital direct-injection printing method. Promotional application.

The above-mentioned several printing methods are relatively common and are often used. The choice of printing method depends on the actual situation, and the right one is good.