How can we save more dye sublimation ink when using a digital printer?

dye sublimation ink

Digital printing machines are inkjet printing, which we all know, so ink is an indispensable part. Saving ink is also a form of profit. So how can you save dye sublimation ink and save ink in the process of printing? Here we briefly introduce:

dye sublimation ink1. Set the print mode correctly. In general, the text we print does not need to be very detailed, as long as it can be seen clearly. The printing mode can be flexibly used before printing, which can effectively save heat transfer ink. There are many options for the options in the print mode. The finer the print quality, the more ink is consumed. So for general printing tasks, choose the production mode.

2. Use all the ink cartridges. When printing, usually about 20% of the remaining ink cartridge will indicate insufficient ink, reminding you to replace the ink cartridge. In this case, we can ignore the need to continue the print job until a drop of ink is finished.

dye sublimation ink3. Use the cartridge protection card to save. Some brands do not have this protection card, and some brands have this feature. If you buy a device, it will come with a card that holds the ink cartridges (some common cartridges are also available), so we should be good at it. Because the printer is not used for a long time, the ink in the cartridge is easily dried, especially in a dry environment. If you don’t use a digital printer for a long time. You can take the cartridge and put it in a cardboard case, then put it in a sealed plastic bag to slow down the dye sublimation ink.

4. Minimize the number of switching machines. Concentrate the fragmentary file printing tasks and print them together to save ink consumption. Because each time the digital printer starts, it initializes the printer and automatically cleans the printhead and refills the ink delivery system. This requires a lot of sublimation ink. Therefore, you should try to put the print jobs together for printing, and do not turn the machine on and off at will.

Requirements for digital printing inks

The key to digital printing is ink. Inkjet inks must meet certain physical and chemical standards and have specific properties to form droplets. They are suitable for specific inkjet printing systems and provide excellent image and color vividness. The performance of the ink not only determines the effect of the printed product, but also determines the shape characteristics of the droplets ejected from the nozzle and the stability of the printing system.

The basic performance requirements for reactive dye inkjet printing inks are as follows:

Surface tension

The effect of surface tension on ink drop formation and print quality is extremely significant.

From the observation of the presence or absence of spillage around the nozzle during the inkjet test, the length of the droplet breakage, the stability, the droplet velocity, and whether it is running in a straight line, the quality of the droplet formation can be evaluated, all of which are subject to surface tension and viscosity. influences.

Too high surface tension makes the print head surface not easy to be wetted, the ink is not easy to form small droplets, and may have a long break length, or break into a “tailing” shaped droplet, and the ink build-up around the nozzle will affect the fineness. The linear operation of the droplets and the reproducibility of the printing effect.

If the surface tension is too low, the droplets will be unstable and even form a “satellite”, creating a sputtering spot. It is generally required that the surface tension of the inkjet ink is lower than that of the printed substrate, and the contact angle of the ink droplet with the substrate is greater than 140 degrees to obtain a clear pattern.

In summary, a suitable surface tension requirement is that the ink can be easily infiltrated into the interior of the fabric without causing percolation of the ink droplets on the surface of the fabric, and also needs to be tailored to the equipment used.

Viscosity

As previously mentioned, the viscosity of the ink, together with the surface tension, affects the formation of ink droplets.

The high viscosity causes the broken tail to be stretched and drawn in a draw shape; if the viscosity is too low, the droplets are easily broken.

Another important parameter that is affected by viscosity is the jet velocity of the droplets. If the viscosity is too high, the droplet velocity will decrease and even the ink droplets will not hit the same point on the substrate being printed.

Basic tests and actual printing results have shown that a viscosity of less than 10 mPa·s (preferably 2 to 4 mPs·s) is a suitable range for obtaining a satisfactory droplet shape and printing effect.

 Conductivity

In continuous jet printing equipment, the ink droplets are deflected by the charge, so the ink must have the ability to be charged and electrically conductive.

The ORIC printing machine requires an ink conductivity of 750 siemens or more.

In fact, as an aqueous ink system, it has good electrical conductivity. It is only necessary to add a special conductivity modifier in a solvent-based ink system. Studies have shown that the effect of conductivity on droplet formation has not found a significant dependence.

PH value

The pH of the heat transfer ink should be stable. Some dyes will precipitate due to changes in pH. Generally, the pH should be adjusted at 7~8. The ink is acidic and will corrode the nozzle and metal parts. A suitable pH value facilitates the combination of dye and fiber reaction and promotes print clarity.

There are other technical requirements for inkjet printing inks, such as good dyeability, so that the color of the fabric is high; the purity of the dye is high, so as to ensure the vividness of the color; the thermal stability and the frost resistance are good, so that the storage Stability can be improved.

Does the heat transfer ink used now cause water pollution?

There are many heat transfer ink manufacturers on the market now producing heat transfer ink, which is mainly used in the printing and dyeing industry. We use this kind of ink as the pattern on our usual clothes, some patterns on the metal. Will this heat transfer ink cause a lot of water pollution when it is used?

Heat transfer ink will not cause water pollution when used

Compared with the traditional printing and dyeing methods, this ink has the greater advantage that it will not cause water pollution. The traditional printing and dyeing methods will cause a lot of water pollution in the process of printing and dyeing, so that enterprises will spend a lot of money in dealing with water pollution, which will increase the burden on enterprises. But this heat transfer ink will not produce water pollution in printing and dyeing, and he will not use water, the operation is very simple. So now many enterprises will use this thermal transfer ink when printing and dyeing. Nowadays, many products produced by heat transfer printing ink manufacturers are very popular.

Purchase heat transfer ink from regular Enterprises

Although this thermal transfer ink will not cause water pollution, but we must also purchase from the formal enterprise, because some of the irregular enterprise production of ink, there will be a big problem in the use. If this kind of inferior heat transfer ink is used for printing and dyeing, not only the effect of printing and dyeing will be affected, but also the waste of products will be caused. So when we choose heat transfer printing ink, we must purchase it from the regular heat transfer printing ink manufacturer.

Heat transfer printing ink is a popular printing and dyeing product. He will not produce water pollution not only in printing and dyeing, but also very simple and efficient. Compared with the traditional printing and dyeing methods, the advantages of this product is very prominent, so now many printing and dyeing plants will also use this heat transfer ink for production.