Digital decorating: some info about direct to garment printer

The latest direct-to-garment (DTG) printers make it easy for your shop to create high-quality, printed apparel without having to hire or train highly experienced operators. When you add a direct to garment printer to your shop, one employee can take the order, print and prep products for delivery, then start the next job.

direct to garment printer

Direct-to-garment printers offer some key benefits, including:

• Easier setup and smaller space requirements. You’ll also experience instant production capabilities, as you can start printing within minutes of receiving customer artwork.

• The flexibility of printing one-off pieces, along with medium and full production runs. With no screen prep, you can crank out low quantities of high-color designs, and then offer quick and easy reprints.

• You can expand what you offer in your shop. With DTG printing, you have access to unlimited color options and precise design reproduction. Plus, you can fulfill name and number programs, and even start attending mobile events with your easy-to-port printer.

direct to garment printer

The following are eight things you should look for in a new DTG printer:

1. There’s a mean need for speed. You’ve probably heard it many times, but time really is money, especially for decorators. The more pieces you can print in an hour, the more profit you’ll make. Look at estimated print times and productivity so you can get the most bang for your buck.

Question to ask: “What are the printer’s estimated print times (high quality on a dark garment) and productivity?”

2. Score a printer with a large print gap. A larger gap lets you print on the greatest breadth of products, including T-shirts, sweat shirts with zippers, jackets with pockets, headwear and coasters, along with virtually any substrate that accepts water-based ink.

Question to ask: “What are the most unusual, out-of-the-box items I can print and wow my customers?”

3. Put recirculating white print heads on your musts list. Recirculating heads keep your white ink flowing and avoids the need to replace print heads.

Question to ask: “Does this DTG printer have recirculating white print heads?”

4. Learn to love low maintenance. Look at it this way: The more maintenance time your printer requires, the less time you have to print, lowering your shop’s productivity and profits.

Question to ask: “What’s a realistic cleaning and maintenance schedule for this printer?”

5. The ink’s the thing. Try the ink’s durability and washability your shortlisted printer uses before you buy. Another thing to note is while some screen-printing inks may contain PVC, phthalates or other chemicals, many DTG manufacturers have become OEKO-TEX 100 certified. That means the water-based inks, cleaning solutions and overall processes are environmentally (and people and animal) safe.

Question to ask: “What can I expect for T-shirt printing costs, including ink, pretreatment and other supplies?”

6. It’s all about the accessories and add-ons. The wider variety of platens and accessories a printer offers, the more flexibility in print sizes (the larger, the better) and items you can offer your customers.

Question to ask: “What different accessories do you have available?”

7. Experience matters when it comes to your vendor. When you’re evaluating vendors, look for a company that entered the DTG arena early, as the team will have more knowledge of what it takes to build a quality printer, in addition to experience navigating the learning curve and growing pains of the process.

Question to ask: “What kind of warranty, training and support will you give me with my DTG printer?”

8. Financing. A DTG printer is an investment, so remember to evaluate your financing options — whether leasing or buying — to determine which best matches your needs.

DTG printing today can be extremely profitable. If you print a realistic six-dozen garments per week, you’ll get a phenomenal one-year return in investment.

That means printing as few as 15 garments per week is all you need to cover most lease payments. Plus, consider that many DIY printing sites will charge $20 or more for a T-shirt. So if your cost to produce a similar garment is $1 for light-colored and $3 for dark-colored, your profits will range from $10-$15 per shirt.

Question to ask: “What’s your best financing plan for my specific needs?”

direct to garment printer

With a DTG printer, you can offer customized products in a wide variety of materials and expand your design locations with ease. Zippers, seams and pockets aren’t a problem anymore. That opens the door to offering existing customers a whole new world of possibilities as you diversify your offerings and increase your bottom line.

Why We Need Direct to Garment Printers (DTG)

The Direct to Garment printers, popularly known as DTG printers prints digital images sourced from a computer to a textile substrate. DTG printing is also known as inkjet to garment printing. A specially made inkjet printer is used for this purpose.

dtg A DTG printer offers a number of advantages as compared to traditional textile printing. Setup costs are much less, zero even, when compared to the screen printing method. DTG printers are essentially push button operations. You just have to start it and the machine is ready to do its work.

A big advantage of DTG printers are that it is perfect for small orders and the occasional print. Production costs are reasonable. Besides, any textile printing done through this technique are found to be detailed and accurate. Unlike their screen print brethren, the DTG printers does not charge as per colors printed. It follows that the printing is affordable too. The DTG printer inks attach to the fibers directly. The colors seem to be a part of the fabric. Simply put, this print technology is ideal for small quantity printing. It can also be used to print highly detailed images with gradients and shading. Various colors can be applied as well.

DTG

Process of DTG printers

The principal feature of the DTG process is that they are much simpler than anticipated. Many people are pleasantly surprised with the accurately rendered complex images on a fleece hoodie or a soft t-shirt. The DTG printer analogue is the home inkjet printers- with the exception of textile substrates substituting the paper. DTGs can be used to print a large variety of jobs, with millions of colors rendered.

The latest models of DTG printers are made specially for printing on textiles. They are formulated to print in a direct manner to the textile substrate. Other materials can also be used as substates. Most substates lend themselves to have photo-realistic designs on them.

DTG

DTG printing inks can be costlier compared to other inks. When it comes to darker garments, a white ink underbase is required below the design colors. This base layer makes sure that the colors appear the way they were intended.

Do note that DTG printers use minimum amount of ink. This puts costs incurred on ink supplies at par with technologies which use lower priced ink but in greater quantities. The RIP software used to print in DTG permits to put the perfect ink amount where needed.

Is UV printing right for your custom apparel business?

To discuss whether UV printing is right for your custom apparel business, we want to talk about what UV is and is it right for your business.

What is UV printing?

Oftentimes you’ll hear it referred to as UV LED flatbed printing. Mainly focusing on small to mid-format. Anywhere from 12×11 up to 48×30. I think a lot of people associate UV printers with the really large printers, and we’ve seen some at shows which are 4×8 feet and take up the whole building.

What does it mean to UV print something?

When you use UV printing you are using inks that are reactive to UV light. Those UV lights actually cure the inks, setting the inks on the substrate. We’re so used to a DTG printer that when a shirt comes out of the machine we don’t want to touch it, because it’s still wet. But with UV, it’s dry. Secondarily, it’s generally going on to items we historically wouldn’t do, like textiles – plastics, metals, woods.

UV printing is a combination of light and ink that reacts to it, so that it dries immediately.

Not just dries, it actually sets, there’s an actual reaction as well. Similar to DTG, we heat press the shirt, that’s not just drying the ink. It’s actually making a chemical reaction occur that sets the ink as well.

If you’re already an apparel decorator and you’re doing any kind of printing – sublimation, screenprinting, DTG – you have to do something after it comes out of the machine in order to set the ink. You have to throw it onto a drier or heat press.

When we first started delving into this, you didn’t want to touch it, because we’re so used to there having to be another step. With UV printing, it’s done when it comes out of the machine. That doesn’t mean there aren’t things you need to do ahead of time. There are certain substrates that aren’t receptive to the inks that you do need to treat. There are primers you can use that will make the surfaces more receptive to the ink.

Three Ways Help You to Do Digital Garment Printing Business

In recent 10 years, the garment printing has became more and more popular. Many people like choose beautiful patterns clothes. Do you know how do the patterns in your clothes come from? These days they are most commonly referred to as custom t-shirt business. This trend has been selling like hot cakes for over a decade and putting custom design on cotton shirts still continuous to be a rage. There are few decorating methods used for digital printing on clothes.

In the digital printing business, there are three way can help you make beautiful clothes. Reading and following, I will share you more!

Heat Transfers

These digital transfers are designs that are printed out on a specialty paper. It only permits making one T-shirt via a standard desktop inkjet or laser printer. The cost for each transfer depends solely on the type of ink and paper that is used by your printer. Fabrics with such print have a plastic feel on their design which is basically a polymer used to glue the ink to the top of the shirt.

Screen Printing

The method that was once most commonly used for decorating apparels was screen printing. There is no scope of discoloration and rectangle effect with this form of printing, as ink is only put on the garment where the design is. The downfall that this method has is the tedious process it follows. One needs to break the graphic into the different colors needed to print it and burn the screen for each color. This complex process also requires a screen printing press to be set up.

The New DTG Printer

The growing changes in the apparel manufacturing industry and the increase in demand have paved way for faster methods of screen printing. Digital Garment Printing is not just more practical but also better suited for the present market. This method requires the use of putting ink on the fabric without the usage of polymer to bind it. The textile water-based ink, used in the process has chemical binders; it is later cured to the garment using either a heat press or a textile conveyor dryer.

Okay, after reading the article, now you can know how to make beautiful T-shirt. Skyimge is doing sublimtion printing, we will supply the material of clothing printing to you. If you have some needs or questions welcome to contact us at any time. We will provide you the best quality product and service. Hope my article can be useful to you. Thank you for your reading.

What is DTG Printer – How to Use It for Your Business?

With the development of digital printing, there are many kind printer for printing business. Do you know the DTG printer? In fact, the whole name is direct to garment printing, also known as DTG printing, is a method of digitally printing an image onto cotton textiles.

What is DTG Printer – How to Use It for Your Business?

Direct to garment printers, also known as DTG printers or digital garment printers, are designed to print directly onto cotton based shirts, caps, bags, pillow cases, home furnishings and promotional items using specialised inkjet technology.

Simple Steps to Success

1. Create

Design your artwork on a computer

2. Pre-Treat if printing onto dark textiles

Use a spray system or an automatic pre-treatment machine to apply a layer of pre-treatment to the print area.

3. Cure Pre-Treat if printing onto dark textiles

Heat press the pre-treated textile to bond the solution to the textile

4. Print

Print out the artwork directly onto your textile

5. Cure Print

Use a heat press or tunnel dryer to fix the printed ink. A tunnel dryer will result in a softer hand to the print textile

The Advantages of DTG printer

DTG inkjet garment printing is more economical, faster, and cleaner than traditional screen printing methods, plus it requires significantly less operating space and business start-up costs. Decorators and t-shirt designers can create one of a kind masterpieces or mass production runs – regardless of the number of colours – without having to create film positives, stretching screens, and using chemicals to reclaim screens.

Pairing a DTG solution with an automatic pre-treatment machine is recommended to improve productivity and ensure consistent pre-treatment of dark textiles. Printers running higher volumes with multiple machines should also consider investing in a tunnel dryer to improve curing productivity and result in a softer handle of the print.

Widely Applications of DTG Printer

  1. Print over zippers, seams and pockets
  2. Customize different types of footwear (attachment required)
  3. Personalize a variety of accessories
  4. Print on jeans and denim
  5. Print on the crown and bill of headwear (attachment required)

Okay, these all above are my share about the information of DTG printing machine. If you have any other needs or questions welcome to contact us at any time. We will provide you the best quality product and service. Hope my article can be useful to you. Thank you for your reading.