Digital decorating: some info about direct to garment printer

The latest direct-to-garment (DTG) printers make it easy for your shop to create high-quality, printed apparel without having to hire or train highly experienced operators. When you add a direct to garment printer to your shop, one employee can take the order, print and prep products for delivery, then start the next job.

direct to garment printer

Direct-to-garment printers offer some key benefits, including:

• Easier setup and smaller space requirements. You’ll also experience instant production capabilities, as you can start printing within minutes of receiving customer artwork.

• The flexibility of printing one-off pieces, along with medium and full production runs. With no screen prep, you can crank out low quantities of high-color designs, and then offer quick and easy reprints.

• You can expand what you offer in your shop. With DTG printing, you have access to unlimited color options and precise design reproduction. Plus, you can fulfill name and number programs, and even start attending mobile events with your easy-to-port printer.

direct to garment printer

The following are eight things you should look for in a new DTG printer:

1. There’s a mean need for speed. You’ve probably heard it many times, but time really is money, especially for decorators. The more pieces you can print in an hour, the more profit you’ll make. Look at estimated print times and productivity so you can get the most bang for your buck.

Question to ask: “What are the printer’s estimated print times (high quality on a dark garment) and productivity?”

2. Score a printer with a large print gap. A larger gap lets you print on the greatest breadth of products, including T-shirts, sweat shirts with zippers, jackets with pockets, headwear and coasters, along with virtually any substrate that accepts water-based ink.

Question to ask: “What are the most unusual, out-of-the-box items I can print and wow my customers?”

3. Put recirculating white print heads on your musts list. Recirculating heads keep your white ink flowing and avoids the need to replace print heads.

Question to ask: “Does this DTG printer have recirculating white print heads?”

4. Learn to love low maintenance. Look at it this way: The more maintenance time your printer requires, the less time you have to print, lowering your shop’s productivity and profits.

Question to ask: “What’s a realistic cleaning and maintenance schedule for this printer?”

5. The ink’s the thing. Try the ink’s durability and washability your shortlisted printer uses before you buy. Another thing to note is while some screen-printing inks may contain PVC, phthalates or other chemicals, many DTG manufacturers have become OEKO-TEX 100 certified. That means the water-based inks, cleaning solutions and overall processes are environmentally (and people and animal) safe.

Question to ask: “What can I expect for T-shirt printing costs, including ink, pretreatment and other supplies?”

6. It’s all about the accessories and add-ons. The wider variety of platens and accessories a printer offers, the more flexibility in print sizes (the larger, the better) and items you can offer your customers.

Question to ask: “What different accessories do you have available?”

7. Experience matters when it comes to your vendor. When you’re evaluating vendors, look for a company that entered the DTG arena early, as the team will have more knowledge of what it takes to build a quality printer, in addition to experience navigating the learning curve and growing pains of the process.

Question to ask: “What kind of warranty, training and support will you give me with my DTG printer?”

8. Financing. A DTG printer is an investment, so remember to evaluate your financing options — whether leasing or buying — to determine which best matches your needs.

DTG printing today can be extremely profitable. If you print a realistic six-dozen garments per week, you’ll get a phenomenal one-year return in investment.

That means printing as few as 15 garments per week is all you need to cover most lease payments. Plus, consider that many DIY printing sites will charge $20 or more for a T-shirt. So if your cost to produce a similar garment is $1 for light-colored and $3 for dark-colored, your profits will range from $10-$15 per shirt.

Question to ask: “What’s your best financing plan for my specific needs?”

direct to garment printer

With a DTG printer, you can offer customized products in a wide variety of materials and expand your design locations with ease. Zippers, seams and pockets aren’t a problem anymore. That opens the door to offering existing customers a whole new world of possibilities as you diversify your offerings and increase your bottom line.

The Differences Between Sublimation Printer and Uv Printer

What’s the differences between uv printer and sublimation printer, there are three tips for pay attention.

sublimation printer First, use different ink
Thermal transfer printing uses thermal transfer ink, also known as thermal sublimation ink; uv printer uses uv ink.

Second, the process is different
Sublimation transfer: sublimation transfer printer is to first print the color pattern on a heat-resistant substrate, usually with a film material, and also need to be subjected to release treatment, and then combined with a special transfer device to transfer the pattern to the hot stamping method. Product surface. Thermal transfer needs to be equipped with a heat transfer machine, a baking machine, a baking cup machine, etc., and different products need to be processed.

sublimation printer

The UV printer directly prints the favorite pattern directly on the surface of the product, essentially a type of piezoelectric inkjet printing device. The ultraviolet light emitted by the led cold light source lamp reacts with the photosensitive curing agent in the uv ink, causing the pigment molecules in the uv ink to solidify on the surface of the material.

sublimation printer

Third, the application industry difference:
Sublimation transfer printer is currently used in plastics, toys, electrical appliances, gifts, food packaging, clothing and other industries. The advantage is that you can print on curved surfaces and irregular surfaces.

UV printers are mainly used in mobile phone cases, ceramic tiles, glass, metal, building materials, advertising, leather and many other industries. The advantage lies in the availability of the right, easy to operate, can achieve instant, batch production.

What is the special color of the UV flatbed printer?What is its application?

What is the special color of the UV flatbed printer? & What is its application?

The special color of the UV flatbed printer means that when inkjet printing is used, the color is not synthesized by printing C, M, Y, K, or a specific uv ink is used to print the color. Currently used special colors are rose red, green, light gray, light gray, gold, silver and so on.

uv flatbed printer

There are two advantages:

1. Accuracy

Each special color has its own specific hue, so it can ensure the accuracy of the color in the printing, and then solve the problem of color transfer accuracy to a very small extent.

2. Performance gamut width

The color gamut in the special color library is very wide, exceeding the RGB color gamut, not to mention the CMYK color space. Therefore, a very small portion of the color is not available with CMYK four-color printing inks.

Uv special color ink and never like ordinary uv ink, it will take 2-3 years to enter the country. In fact, it is more and more difficult to apply at maturity, and its price is very cheap. At present, domestic uv inks are priced between $15 and $45, while uv inks from Japan, the United States, and Taiwan are between $30 and $45. Most of the spot color uv inks are imported from abroad, such as green uv ink, about one liter of about 90 US dollars; light gray uv ink, about 110 US dollars a liter; light gray uv ink is about 280 US dollars a liter; Silver uv ink, about $310 a liter.

UV flatbed printer

Application field

1. As can be seen from its cost, Uv special colors are suitable for high value-added processing. For users with very low color quality requirements, it is basically not used. It accounts for less than 10% of the entire uv printing market.

2.Uv special color ink is mostly used for export, mainly because the pupil color of foreigners is different from that of Chinese people. Their portrait patterns are gradually changing color and becoming more and more complex, and they need special colors to reflect.

UV flatbed printer

The use of the special color of the UV flatbed printing machine is very straightforward. After installing the ink cartridge, ink tube and print head of the special color, use the ICC to make the curve.

Why Your Inkjet Printer’s Print Head Always Blocked?

As you know inkjet printers are a better choice for users who use less. They can print color at a cheap price, but the printing speed will be slower than that of laser printers. The faults that inkjet printers are more prone to are generally unclear printing and nozzle blockage.

printhead

If you don’t clean well, you can only change the nozzle. Anyone who knows the price of the inkjet printer’s nozzle knows that if you buy one separately, you can buy a new printer at the same price. Therefore, when the nozzle is blocked, it must be processed in time.

 

Why is the nozzle blocked?
Because the printer nozzle is normally sealed after printing and is not tightly sealed or placed for a long time, the water will evaporate excessively, causing the ink droplets to dry on the fine nozzle, so that the ink cannot be ejected normally; usually it is often broken, missing color, and handwriting. Fuzzy and other faults.

inkjet pritnerLarge format Inkjet printer nozzles are blocked into two major categories of cleaning: 1 software cleaning 2 manual cleaning software
Cleaning and repair method: Software cleaning is cleaning using the print head cleaning function in the application tool of the printer driver. The advantage is that the operation is simple and fast; the disadvantage is that the cleaning effect is not ideal.

inkjet printerNote: 1 Do not mix ink. New inks can’t be rushed to add to the cartridge. First use a clean disposable syringe to inhale some of the ink and observe it in a bright place to see if there is any suspended matter in the ink.
2 cleaning methods should generally not exceed three times. When the printer is not clogged, it should be opened within three times.
3.Because of the “air resistance” phenomenon between the ink cartridge (such as the sponge filling type) and the print head, a small amount of irregular disconnection will occur. At this time, it is not necessary to repeatedly clean it. After being placed for a period of time, it can be used normally after restarting.

Steps for making banner with directly sublimation printer

Steps for making banner with directly sublimation printer

directly sublimation printerBunting creates an air switch, presses the main power button, turns on the red light, turns on the heating switch, turns on the green light of the temperature controller, and the machine starts to heat up. Place the dialer number at 250 degrees Celsius below the thermostat and the green light will illuminate to automatically control the temperature. When the temperature display reaches approximately 250 degrees Celsius, a red light indicates that the operating temperature has been reached and can be transmitted.

If the transfer temperature is too low, set the temperature to rise appropriately and vice versa. Check the dial code settings before each boot to prevent people from setting too high and burning the blanket. Turn on the motor switch, turn to forward rotation, and slowly turn the speed control knob from left to right to achieve the proper speed.

How to use the flag printing machine to transfer?

directly sublimation printerFront version: lettering, on one side of the colored cloth, can be transferred to the blanket.

Negative film: Place the engraved white paper (or kraft paper) on the cloth, cover it with a layer of colored paper, and add a blanket to transfer it normally.

In order to ensure the transfer of the finished product, please turn off the power and then rotate the motor reel. At this time, it can still be transferred, the effect is the same (note the same speed).

In order to ensure the service life of the conversion blanket, please adjust the dialer to below 95 °C after each conversion, the machine will continue to rotate until the display temperature drops below 100 °C, the banner printing machine will stop.