Digital decorating: some info about direct to garment printer

The latest direct-to-garment (DTG) printers make it easy for your shop to create high-quality, printed apparel without having to hire or train highly experienced operators. When you add a direct to garment printer to your shop, one employee can take the order, print and prep products for delivery, then start the next job.

direct to garment printer

Direct-to-garment printers offer some key benefits, including:

• Easier setup and smaller space requirements. You’ll also experience instant production capabilities, as you can start printing within minutes of receiving customer artwork.

• The flexibility of printing one-off pieces, along with medium and full production runs. With no screen prep, you can crank out low quantities of high-color designs, and then offer quick and easy reprints.

• You can expand what you offer in your shop. With DTG printing, you have access to unlimited color options and precise design reproduction. Plus, you can fulfill name and number programs, and even start attending mobile events with your easy-to-port printer.

direct to garment printer

The following are eight things you should look for in a new DTG printer:

1. There’s a mean need for speed. You’ve probably heard it many times, but time really is money, especially for decorators. The more pieces you can print in an hour, the more profit you’ll make. Look at estimated print times and productivity so you can get the most bang for your buck.

Question to ask: “What are the printer’s estimated print times (high quality on a dark garment) and productivity?”

2. Score a printer with a large print gap. A larger gap lets you print on the greatest breadth of products, including T-shirts, sweat shirts with zippers, jackets with pockets, headwear and coasters, along with virtually any substrate that accepts water-based ink.

Question to ask: “What are the most unusual, out-of-the-box items I can print and wow my customers?”

3. Put recirculating white print heads on your musts list. Recirculating heads keep your white ink flowing and avoids the need to replace print heads.

Question to ask: “Does this DTG printer have recirculating white print heads?”

4. Learn to love low maintenance. Look at it this way: The more maintenance time your printer requires, the less time you have to print, lowering your shop’s productivity and profits.

Question to ask: “What’s a realistic cleaning and maintenance schedule for this printer?”

5. The ink’s the thing. Try the ink’s durability and washability your shortlisted printer uses before you buy. Another thing to note is while some screen-printing inks may contain PVC, phthalates or other chemicals, many DTG manufacturers have become OEKO-TEX 100 certified. That means the water-based inks, cleaning solutions and overall processes are environmentally (and people and animal) safe.

Question to ask: “What can I expect for T-shirt printing costs, including ink, pretreatment and other supplies?”

6. It’s all about the accessories and add-ons. The wider variety of platens and accessories a printer offers, the more flexibility in print sizes (the larger, the better) and items you can offer your customers.

Question to ask: “What different accessories do you have available?”

7. Experience matters when it comes to your vendor. When you’re evaluating vendors, look for a company that entered the DTG arena early, as the team will have more knowledge of what it takes to build a quality printer, in addition to experience navigating the learning curve and growing pains of the process.

Question to ask: “What kind of warranty, training and support will you give me with my DTG printer?”

8. Financing. A DTG printer is an investment, so remember to evaluate your financing options — whether leasing or buying — to determine which best matches your needs.

DTG printing today can be extremely profitable. If you print a realistic six-dozen garments per week, you’ll get a phenomenal one-year return in investment.

That means printing as few as 15 garments per week is all you need to cover most lease payments. Plus, consider that many DIY printing sites will charge $20 or more for a T-shirt. So if your cost to produce a similar garment is $1 for light-colored and $3 for dark-colored, your profits will range from $10-$15 per shirt.

Question to ask: “What’s your best financing plan for my specific needs?”

direct to garment printer

With a DTG printer, you can offer customized products in a wide variety of materials and expand your design locations with ease. Zippers, seams and pockets aren’t a problem anymore. That opens the door to offering existing customers a whole new world of possibilities as you diversify your offerings and increase your bottom line.

5 reasons why the digital textile printer print head is burnt

The digital textile printer print head can be used to print the best results, and the print head is good, and the ink will be more expressive. The print head is an indispensable carrier for digital printing production, but the operation is not good and the print head is easily burnt. So do you know why digital print heads are burnt?

printer print head

There are five reasons why the direct-to-textile printing machine print head is burnt:

1. The static electricity is too high

Excessive static electricity can affect the printing effect. In severe cases, it can damage the circuit part of the printer. Especially in the autumn and winter seasons, if the human body is too high in static electricity, if the print head is directly contacted, the circuit part of the print head will be easily damaged. Therefore, not only the printer has a good and stable grounding, but also the operator is in contact with the machine and the printing head. Be sure to do anti-static measures, such as with anti-static meters.

2. The positive and negative poles of the power supply are reversed.

This kind of operation is illegal. During the operation, try to follow the standard operation, especially the print head of the wide-format digital printing machine. If it is not necessary, try not to insert or pull the circuit to avoid the positive and negative connection of the power supply. Reverse operation.

3. Staying in the “dry burning” state for a long time

If the print head of the direct-to-textile printer is in a “dry burning” state for a long time, it is naturally easy to be burned.

4. The working voltage is too high

If the print head is operated under high load for a long time, it is easy to cause aging of the piezoelectric crystal, especially for the piezoelectric print head.

5. Strong corrosive ink or other liquid gets on the printed circuit board

How to get strong corrosive ink or other liquid on the circuit board of the print head can easily cause short circuit, especially solvent ink. Therefore, we need to pay special attention to the process of processing the print head. Do not blot the ink onto the data line interface of the print head, which may cause a short circuit. In severe cases, the print head will be burnt.

printer print head

The above 5 points are the reason why the digital textile printing print head is burned, I hope to help you digital printing practitioners.

In the daily production of digital printing, everyone should pay more attention to the maintenance of the printer head. If the print head is burned, there is usually no way to recover it, it can only be scrapped, and the print head is replaced again, which increases the production cost.

Why We Need Direct to Garment Printers (DTG)

The Direct to Garment printers, popularly known as DTG printers prints digital images sourced from a computer to a textile substrate. DTG printing is also known as inkjet to garment printing. A specially made inkjet printer is used for this purpose.

dtg A DTG printer offers a number of advantages as compared to traditional textile printing. Setup costs are much less, zero even, when compared to the screen printing method. DTG printers are essentially push button operations. You just have to start it and the machine is ready to do its work.

A big advantage of DTG printers are that it is perfect for small orders and the occasional print. Production costs are reasonable. Besides, any textile printing done through this technique are found to be detailed and accurate. Unlike their screen print brethren, the DTG printers does not charge as per colors printed. It follows that the printing is affordable too. The DTG printer inks attach to the fibers directly. The colors seem to be a part of the fabric. Simply put, this print technology is ideal for small quantity printing. It can also be used to print highly detailed images with gradients and shading. Various colors can be applied as well.

DTG

Process of DTG printers

The principal feature of the DTG process is that they are much simpler than anticipated. Many people are pleasantly surprised with the accurately rendered complex images on a fleece hoodie or a soft t-shirt. The DTG printer analogue is the home inkjet printers- with the exception of textile substrates substituting the paper. DTGs can be used to print a large variety of jobs, with millions of colors rendered.

The latest models of DTG printers are made specially for printing on textiles. They are formulated to print in a direct manner to the textile substrate. Other materials can also be used as substates. Most substates lend themselves to have photo-realistic designs on them.

DTG

DTG printing inks can be costlier compared to other inks. When it comes to darker garments, a white ink underbase is required below the design colors. This base layer makes sure that the colors appear the way they were intended.

Do note that DTG printers use minimum amount of ink. This puts costs incurred on ink supplies at par with technologies which use lower priced ink but in greater quantities. The RIP software used to print in DTG permits to put the perfect ink amount where needed.

5 Steps for Printing on Fabric Directly with Wide Format Printer ?

If you have an wide format inkjet printer and you enjoy quilting, you’ll love putting family photos onto a piece of fabric that you can quilt into a long-lasting memento. Sew-on inkjet fabric sheets are washable and permanent, photos look great on them, and they’re readily available at hobby and craft stores as well as fabric and quilting shops.

uv printer

Best of all, printing on fabric is easy and quick; in fact, you can complete this little project in 10–13 minutes. So dig out your favorite photos, warm up your inkjet printer, and get started!

1. Choose the photo you want to print. The fabric sheets are 8.5 inches by 11 inches, so the image you choose should be large and sharp. Do any necessary photo editing using graphics software. If you don’t have any, try Gimp or Adobe Photoshop Express (both are free).

2. Test the print with a piece of paper first. Use inkjet paper (not cheap copy paper) and set the printer to print at its highest quality. Check the results to make sure the photo’s color looks good and the image is clear and sharp. Repeat step 1 if you need to make any tweaks.

wide format pritner

3. Make sure the fabric sheet has no loose threads before you load it into the printer. If there are, cut them (don’t pull) and load up the sheet.

4. Set the large format printer settings for plain paper. Print the image and let the ink dry for a few minutes before you handle the fabric sheet.

5. Peel the paper backing from the sheet. It’s now ready to be used for quilting.

uv printer

Tips
Choose a sharp picture that will look good at a large size.
Get some paper made for inkjet printers; it’ll give you a better idea of what your printed fabric sheet will look like.
Test-print before you print on the fabric sheet; the fabric sheets are not cheap, so you don’t want to waste any.

oric direct on fabric

[Introduction] ORIC direct to garment printing machine

Digital printing machine proofing has become the mainstream production method in the western printing industry. More than 90% of the European printing industry uses digital printing machines to proof, so what are the advantages of direct printing digital printing? Enterprises generally believe that the digital printing machine has a fast response, low proofing cost and good consistency. It is an indispensable tool for the printing industry.

Applicable object: ORIC direct to garment printing machine is suitable for large-volume cotton cloth or cotton cutting digital printing processing in garment factories.

Simple operation: no need for plate making, no need for sizing, soaping, cooking, shaping, etc., can print the bad cloth directly, and print it into the tunnel furnace, which is the finished product.

Environmental protection: Safe, environmentally friendly and non-polluting. In the production process, it is truly zero-emission, no odor, non-volatile, and does not contain formaldehyde and other harmful substances. The ink used has SGS and MSDS test reports.

Customizable: width: 1.6~2.0m, unlimited printing length, Epson DX5 printhead & 4720 printhead & 5113 printhead and UK XRR1201 industrial printhead optional, 2~8 nozzle configurations to choose from.

Guide belt rectification system: The belt guide automatic rectification system ensures that the left and right deviation of the guide belt of the pure cotton digital printing machine is less than 0.3mm.

Compatible with a variety of inks: Compatible with a variety of inks such as active, water-based, and weak solvents. It has a wider printing range. It can be directly sprayed with cotton fabrics in combination with paint inks. It can be directly sprayed with chemical fiber fabrics in combination with dispersing inks. It can also be directly sprayed with solvent ink or leather. For other soft materials, UV ink can also be used as a UV coil printer.

Washing does not fade, no feel: wash does not fade, 3~4 color fastness, print dark cotton fabric also has no feel, breathable without feel.

Process: Pretreatment -> printing -> solid color, only three steps, and linkage process is a three state, in one, the entire process without human intervention.

Auxiliary equipment: In addition to the pure cotton digital printing machine, two additional equipments are needed. One sizing machine is used for pre-treatment, and one tunnel furnace is used for fixing.

High degree of automation: sizing machine, cotton direct injection machine, tunnel furnace can be linked, integrated into one, pure cotton digital printing machine operators only need to be responsible for loading and unloading, one person can see 5 machines, labor cost Very competitive.

Safety and environmental protection: imported textile ink, no odor, non-volatile, no formaldehyde and other harmful substances

Simple operation, one person, one machine, one computer, fool-like operation, training can be skillful for a long time, package teaching, home training, video training.