Four Manufacturing Methods of Customized T-shirts

If you’re considering purchasing custom made shirts for an event or a team, you should understand the possible methods used to get what you want. With computer technology adding to the older existing methods, you now have many choices. Which type will work best will depend upon several factors, including what you want done and which method a professional printing company like ORIC offers.

Creating Custom Made Shirts: Silk Screening or Printing

This is by far the most common way used to create custom made shirts, and it’s perfect if your design only requires a couple of different colors. It is also for those who want their design or lettering to have a raised feel and appearance. The advantages of this method for any producer include speed and cost-effectiveness. You will be wowed by the durability of the imprinted designs, as well as the vivid colors.

Embroidery

If you have a dress, shirt, hat or jacket on which you want to place a specific image or lettering, companies such as ORIC suggest a technique called embroidery. This is either done by hand, or by using a specific machine. T-shirts may pucker as a result of the process, which may limit the bulk production of custom-made shirts. The cost is also a factor in reducing its overall popularity.
Nevertheless, if you want something embroidered, it can be done. Simply stick to smaller designs. Alternatively, ask whether you can combine this method with silk screening to achieve a unique design.

Digital Printing

Technology has resulted in many advancements in printing. Among them is the now common Direct-To-Garment (DTG) digital printing. It is subdivided into two types:

  • Dark Direct to Garment Printing: This is an expensive form of DTG printing, and a variation on light DTG digital printing. It can successfully achieve a colorful image on a black t-shirt without the use of appliqués or iron-ons.
  • Light Direct to Garment Printing: It does not use white ink, and it is best if you choose light colored custom made shirts. The color choices are amazing and very numerous.

Unlike with a few other methods, DTG custom made shirts do not crack or peel as time passes. The ink remains solid as it is embedded into the fabric of the shirt.

Heat Transfers

If you have an image in mind, one that is readily and commercially available, one of the more common methods to transfer it to custom made shirts is through heat transfers. Heat and pressure are the basic requirements to successfully transfer the image. If this is a method you’d prefer, first make sure you or your company chooses an expert in the field. The results can vary, and you could get crooked images and wrinkled t-shirts resulting from someone who is less than professional.

If you’re planning on a single design, or want to create a uniform look for a group by applying a log or image to custom made shirts, consider and weight your options. Be sure to talk to someone who knows the different methods, such as the professionals at ORIC. Listen clearly to what is said, do your own research, and only then go ahead with your plans.

 

 

Sublimation vs heat transfer paper,which one do you need?

The sublimation process and heat transfer paper process are very similar, though there are differences that may not be apparent upon first glance.

What is heat transfer paper?

Heat transfer paper is a special paper that transfers printed designs onto shirts and other materials when heat is applied. This process involves printing a design onto the sheet of heat transfer paper and using either an inkjet or laser printer. To transfer the design to the fabric, you place the printed sheet on your fabric and press it with a heat press. Once you have pressed it, you can peel away the paper and the image adheres to the fabric.

Transfer paper

Sublimation transfer paper
The sublimation process uses sublimation papers to transfer the design to the fabric, resulting in the image becoming a permanent part of the fabric.

Heat transfer paper
Heat transfer paper is a special paper used to transfer printed designs onto a fabric with the application of heat. While sublimation results in the image becoming a permanent part of the fabric, heat transfer results in the image becoming an added layer on top of the fabric.

Printing fabrics

Sublimation printing fabrics
The sublimation process can only be used on 100% polyester material or materials with a special polymer coating. Sublimation is best for white or light colored fabrics. This may seem like a limited option, but polymer coated products can include coasters, mugs, mouse pads and more.

Heat transfer paper fabrics
The heat transfer paper process can be used on both cotton and polyester fabrics as well as both dark or light colored fabrics.

Cost

Sublimation
The sublimation process can be quite pricey when you add up the cost of materials involved. Not only do you need to invest in sublimation paper, essential software, and products that you can sublimate, but you also need a heat press.

Heat transfer paper
The heat transfer paper process is one of the least expensive methods for starting out. You’ll need access to an laser or inkjet printer, a heat press (an iron can work), heat transfer paper, and the products you’d like to use.

Color capabilities

Sublimation
Sublimation can print full colors which is great for transferring images or logos with specific colors.

Heat transfer paper
With heat transfer paper, you are restricted to the capabilities of the printer you use. Your final image may not be as vibrant as it would be with sublimation.

Durability

Sublimation
With the sublimation process, the ink becomes part of the fabric as opposed to a layer on top of it. The resulting transfer lasts much longer than heat transfer paper results.

Heat transfer paper
Heat transfer paper results in the image creating another layer on top of the fabric. You can feel the additional layer and it can become faded and cracked over time, especially with washing.

Digital or Offset. Which is right for me?

Digital Printing services:

Simply put, digital printing is ideal when you want to print fewer copies, say a few hundreds. Digital printing is the quickest way to get something printed. So if you are looking for fewer print copies and quick turn-around, go for digital printing.

Advantages of Digital Printing:

Faster turnaround time
Each print is accurate and the exact same as the one before
Counts are more accurate
Lower waste, less variation
Cheaper price for low volumes
Easy to customize jobs
Variable data printing

Offset Printing services:

Do you have more than 500 copies to print? Go for offset printing. Offset printing will be more economical and cost effective for higher print runs. But be prepared to wait as the process is bit longer than Digital printing.Thus delivering even the offset printed jobs the best possible short time.

Advantages of Offset Printing:

Extremely high-quality image
Can be printed on other surfaces aside from paper
Cheaper price for high volumes
New computer-to-plate technology advancements
Less robotic feel to prints

What’s the cost?

The charges for printing depends on various factors. So, if someone’s gives you a off-hand price, please beware. ORIC purely charges based on the job to be printed. The paper, quantity of print, colors (Black & White Print or Color), binding method and many other factors affect the pricing. ORIC guarantees the best price in the market for the quality offered. Do not get carried away with cheaper price offers, as the quality and longevity might be compromised.

What kind of photo machine is the most practical?

For the new advertising company, considering the funds invested in the early stage, you can consider buying a domestic photo machine. Due to the writing of foreign imported brands, the price is often high. Usually, the price of a photo machine imported from abroad is about $15,000, for a newly opened advertising store, the previous period of this fund is relatively large. The initial investment was too large, and the cost of advertising production in the later period was too large. It is recommended to buy a country photo machine. The reason is: domestic eco-solvent printer has been close to mature in recent years. It can be said that it is not bad with foreign brand photo machines.

On the other hand, considering the newly opened storefront, the small cost investment in the early stage can bring good returns in the later stage. The price of the photo machine is indeed a question worth considering. Under the condition that the function and technology of the domestic photo machine are not bad with the imported brand photo machine, the price of the domestic photo machine is more dominant than the price of the imported brand photo machine. Usually the price of domestic photo machine is between 3000 and 4600 dollars. For newly opened stores, this price is also easy to accept. Domestic photo machine, no matter its early use and later maintenance and repair costs are no longer as high as foreign brand photo machines, and accessories are also easy to buy in the domestic market, even if you encounter a photo machine failure, you can get timely Maintenance, timely after-sales warranty service.

Do you really understand these 5 common advertising plates?

There are many types of inkjet printing materials, and the classification is not the same. Classified by material, such as plastic, fabric, metal, wood, acrylic, etc.; classified by function, such as plastic light box, inkjet material, reflective material, engraving material, display equipment, etc.

The following five kinds of inkjet panels can be said to be commonly used materials for inkjet companies, and they must be understood.

Advertising sheet series – KT sheet

KT board is a kind of foamed board. The board body is crisp, light, not easy to deteriorate and easy to process. KT board is used for indoor advertising. At present, there is an improved KT board called plastic paperboard on the market. The hardened core of the paper is cold composite. Can not blister for a long time without deformation. KT board can be used for panel production, screen printing, etc. The panels made with KT board are beautiful, convenient, light and economical.

Features: ● Light and practical ● Easy to process ● Easy to carry

Application range:

It can be directly screen printed on the board, painted (need to detect paint adaptability) and inkjet, widely used in advertising display, architectural decoration, culture and art and packaging. The purpose of advertising is to use the lining for exhibition, display and announcement for product promotion information release. In addition, it is widely used in screen printing, which is especially suitable for the development of large-scale unified publicity activities.

Advertising sheet series – acrylic sheet

Acrylic is also called special treatment of plexiglass, which is a replacement of plexiglass. The light box made of acrylic has good light transmission performance, pure color, rich color, beautiful and flat, taking into account both day and night effects, long service life and no effect for two days. In addition, the acrylic sheet and aluminum-plastic sheet profiles, high-grade screen printing, etc. can be perfectly combined to meet the needs of the merchants. Acrylic Blister is the best outdoor advertising form to improve the business storefront and unify the corporate image.

Features: ● Excellent transparency ● Excellent weather resistance ● Non-toxic ● Easy to process

Application range:

1. Building applications: window, soundproof windows and doors, lighting cover, telephone booth, etc.

2. Advertising applications: light boxes, signboards, signs, display racks, etc. 3. Traffic applications: trains, cars, and other vehicle doors and windows, etc. 4. Medical applications: baby incubators, various surgical medical appliances, civilian products: bathroom facilities, handicrafts, cosmetics brackets 5. Aquarium, etc. 5. Industrial applications: instrument surface plates and covers, etc. 6. Lighting applications: fluorescent lamps, chandeliers, street lamp covers, etc.

Advertising sheet series – Chevron board

Chevron board has two common production methods: one is crust foaming, the surface is covered with a hard skin, smooth and flat; the other is free foaming, the surface is not crust, and the surface is fine and uneven (ma surface). Common colors are white and black, and the thickness is generally 0.3-2 cm.

Chevron board is comparable to wood, and can be sawed, planed, nailed, and viscous. It also has special functions such as no deformation, no cracking, no need to paint (multiple colors), and low foaming sheet can be welded. Ink printing can also be machined by sawing, drilling, milling, etc.

Application range:

Widely used in construction, vehicle and ship manufacturing, furniture, decoration, decoration, advertising production, exhibition signs, city environmental protection, tourism and other industries.

Advertising sheet series – Fron board

The Fron plate is a new type of chemical sheet with a smooth surface and a certain hardness. The characteristics of the Fron plate are as follows: no water absorption, no decomposition, no rain, moisture, no decay, anti-aging, anti-ultraviolet radiation, oil, acid, alkali and other chemical corrosion, sound insulation, sound absorption, thermal insulation The performance is light, easy to store, transport, construct, cut and engrave.

Application range:

In the main use of the advertising industry, computer engraving, screen printing, advertising signs, display boards, sign boards, etc. carved Frond board is mainly based on the word mark, reflecting the three-dimensional effect.

Advertising sheet series – PC sheet

The PC board is a high-quality sheet made of polycarbonate as the main component and co-extrusion technology CO-EXTRUSION. Because the surface is covered with a high concentration of UV absorbers, in addition to UV-resistant properties, it can maintain long-lasting weather resistance and never fade. PC board connection can be connected with special Zhengcheng enterprise glue to effectively prevent leakage.

Features:●Transparency ●Light weight ●Flame retardant ●Transparent ●Light weight ● Weather resistance

Application range:

Garden pavilions, amusement parks, exotic decorations and lounges

Regarding these kinds of plates, is the summary of editor still complete? There are missing places, please stay at the bottom of the article to add!