Four Manufacturing Methods of Customized T-shirts

If you’re considering purchasing custom made shirts for an event or a team, you should understand the possible methods used to get what you want. With computer technology adding to the older existing methods, you now have many choices. Which type will work best will depend upon several factors, including what you want done and which method a professional printing company like ORIC offers.

Creating Custom Made Shirts: Silk Screening or Printing

This is by far the most common way used to create custom made shirts, and it’s perfect if your design only requires a couple of different colors. It is also for those who want their design or lettering to have a raised feel and appearance. The advantages of this method for any producer include speed and cost-effectiveness. You will be wowed by the durability of the imprinted designs, as well as the vivid colors.

Embroidery

If you have a dress, shirt, hat or jacket on which you want to place a specific image or lettering, companies such as ORIC suggest a technique called embroidery. This is either done by hand, or by using a specific machine. T-shirts may pucker as a result of the process, which may limit the bulk production of custom-made shirts. The cost is also a factor in reducing its overall popularity.
Nevertheless, if you want something embroidered, it can be done. Simply stick to smaller designs. Alternatively, ask whether you can combine this method with silk screening to achieve a unique design.

Digital Printing

Technology has resulted in many advancements in printing. Among them is the now common Direct-To-Garment (DTG) digital printing. It is subdivided into two types:

  • Dark Direct to Garment Printing: This is an expensive form of DTG printing, and a variation on light DTG digital printing. It can successfully achieve a colorful image on a black t-shirt without the use of appliqués or iron-ons.
  • Light Direct to Garment Printing: It does not use white ink, and it is best if you choose light colored custom made shirts. The color choices are amazing and very numerous.

Unlike with a few other methods, DTG custom made shirts do not crack or peel as time passes. The ink remains solid as it is embedded into the fabric of the shirt.

Heat Transfers

If you have an image in mind, one that is readily and commercially available, one of the more common methods to transfer it to custom made shirts is through heat transfers. Heat and pressure are the basic requirements to successfully transfer the image. If this is a method you’d prefer, first make sure you or your company chooses an expert in the field. The results can vary, and you could get crooked images and wrinkled t-shirts resulting from someone who is less than professional.

If you’re planning on a single design, or want to create a uniform look for a group by applying a log or image to custom made shirts, consider and weight your options. Be sure to talk to someone who knows the different methods, such as the professionals at ORIC. Listen clearly to what is said, do your own research, and only then go ahead with your plans.

 

 

Sublimation vs heat transfer paper,which one do you need?

The sublimation process and heat transfer paper process are very similar, though there are differences that may not be apparent upon first glance.

What is heat transfer paper?

Heat transfer paper is a special paper that transfers printed designs onto shirts and other materials when heat is applied. This process involves printing a design onto the sheet of heat transfer paper and using either an inkjet or laser printer. To transfer the design to the fabric, you place the printed sheet on your fabric and press it with a heat press. Once you have pressed it, you can peel away the paper and the image adheres to the fabric.

Transfer paper

Sublimation transfer paper
The sublimation process uses sublimation papers to transfer the design to the fabric, resulting in the image becoming a permanent part of the fabric.

Heat transfer paper
Heat transfer paper is a special paper used to transfer printed designs onto a fabric with the application of heat. While sublimation results in the image becoming a permanent part of the fabric, heat transfer results in the image becoming an added layer on top of the fabric.

Printing fabrics

Sublimation printing fabrics
The sublimation process can only be used on 100% polyester material or materials with a special polymer coating. Sublimation is best for white or light colored fabrics. This may seem like a limited option, but polymer coated products can include coasters, mugs, mouse pads and more.

Heat transfer paper fabrics
The heat transfer paper process can be used on both cotton and polyester fabrics as well as both dark or light colored fabrics.

Cost

Sublimation
The sublimation process can be quite pricey when you add up the cost of materials involved. Not only do you need to invest in sublimation paper, essential software, and products that you can sublimate, but you also need a heat press.

Heat transfer paper
The heat transfer paper process is one of the least expensive methods for starting out. You’ll need access to an laser or inkjet printer, a heat press (an iron can work), heat transfer paper, and the products you’d like to use.

Color capabilities

Sublimation
Sublimation can print full colors which is great for transferring images or logos with specific colors.

Heat transfer paper
With heat transfer paper, you are restricted to the capabilities of the printer you use. Your final image may not be as vibrant as it would be with sublimation.

Durability

Sublimation
With the sublimation process, the ink becomes part of the fabric as opposed to a layer on top of it. The resulting transfer lasts much longer than heat transfer paper results.

Heat transfer paper
Heat transfer paper results in the image creating another layer on top of the fabric. You can feel the additional layer and it can become faded and cracked over time, especially with washing.

Digital or Offset. Which is right for me?

Digital Printing services:

Simply put, digital printing is ideal when you want to print fewer copies, say a few hundreds. Digital printing is the quickest way to get something printed. So if you are looking for fewer print copies and quick turn-around, go for digital printing.

Advantages of Digital Printing:

Faster turnaround time
Each print is accurate and the exact same as the one before
Counts are more accurate
Lower waste, less variation
Cheaper price for low volumes
Easy to customize jobs
Variable data printing

Offset Printing services:

Do you have more than 500 copies to print? Go for offset printing. Offset printing will be more economical and cost effective for higher print runs. But be prepared to wait as the process is bit longer than Digital printing.Thus delivering even the offset printed jobs the best possible short time.

Advantages of Offset Printing:

Extremely high-quality image
Can be printed on other surfaces aside from paper
Cheaper price for high volumes
New computer-to-plate technology advancements
Less robotic feel to prints

What’s the cost?

The charges for printing depends on various factors. So, if someone’s gives you a off-hand price, please beware. ORIC purely charges based on the job to be printed. The paper, quantity of print, colors (Black & White Print or Color), binding method and many other factors affect the pricing. ORIC guarantees the best price in the market for the quality offered. Do not get carried away with cheaper price offers, as the quality and longevity might be compromised.

What’s the main parts of an dye sublimation printer?

Lets talk that what’s the main parts of an dye sublimation printer?

For a dye sublimation printer, the print heads build up a whole page of text or graphics from millions of separate dots. Controlled by your computer, the ink cartridge scans from left to right across the page and back again, depositing ink as it goes. Each time it reaches the end of a line, the paper advances forward slightly so the next line can be printed.

With the front of my printer open, you can clearly see all the important bits, Inside an sublimation inkjet printer, gears driven by an electric stepper motor turn rollers that advance the paper through the printer.

A flexible ribbon cable carries printing instructions from the electronic circuit inside the printer to the moving cartridge. Inkjet printers contain circuits that translate the instructions from your computer into precise movements of the printhead. The electronic bits and bobs aren’t actually visible on this photo. There’s usually a single, large circuit board somewhere in a printer with all the components mounted on it, including the control switches, LED display lights, and various connections to the printer mechanism and power supply.

Plastic and rubber rollers pinch the paper tightly so it can be moved through the printer with absolute precision.Image result for sublimation inkjet printer, Aasturdy metal rail guides the printer head as it moves back and forth. Spiked wheels at the front of the printer help to grip the paper securely and move it precisely.

The print cartridge prints from left to right then reverses the print information and prints backwards from right to left. This is known as bidirectional printing and allows pages to be printed much faster.

We supplier many kinds sublimation material like dye sublimation paper, sublimation ink also the sublimation printer, any need, pls feel free to let me know, we will waiting for you!

Where is the price difference of the direct to garment T-Shirt printer?

When we are doing pre-sales price consultation, we often find that the price difference of T-shirt DTG machine is huge, basically a factory price, then whvere is the price difference of direct to garment T-shirt printer? 1. brand, 2.configuration, 3.model. The following small series will be introduced in detail:

1. Different brands have different prices

Even if the same configuration of direct to garment T-shirt printer or similar direct to garment T-shirt printer, the price of different brands, there are huge differences, such as brother T-shirt direct spray machine, Epson T-shirt direct to fabric machine, its price through at around $2300, the domestic direct to garment T-shirt printer of the same configuration does not lose the imported brand in terms of effect and efficiency, but its price is only a fraction of the imported brand direct to garment T-shirt printer.

2. Different configurations have different prices

Configuration is related to nozzle type and number of nozzles

A: The higher the configuration of the T-shirt direct spray machine, the more the number of nozzles, the more matching, it needs to use more matching materials, so even if the size of the T-shirt direct spray machine, the same model of the print head. The more the number of nozzles, the more expensive it is.

B: The higher the end of the nozzle type, the more expensive the direct to garment printing machine, such as a two-star 1024 industrial nozzle T-shirt direct to garment machine, the price is much higher than the two Epson DX-5 print heads’s direct T-shirt DTG printer.

3. Models vary in price

Different models have different mechanism structures and different materials and components. Therefore, the prices of different models are also different. For example, under the same configuration, the larger the direct T-shirt DTG printer is, the more expensive it is, the more automation. The higher-grade industrial-grade T-shirt direct injection machines are certainly more expensive than ordinary flat-plate direct injection machines.

More questions about the price difference of direct T-shirt DTG printers are welcome.